Heshun 3D CNC double-head fully electric left-rotating pipe bender
1. High-rigidity mechanical structure: Industrial aesthetics of precision craftsmanship
It adopts a patented design of counterclockwise (left rotation) bending in line with the principles of dynamic mechanics and forges a highly rigid fuselage with aerospace-grade materials. The crank and the bending head have undergone topological optimization to achieve a minimalist interference design while ensuring structural strength.
Streamline the mechanism to free up 300% of the pipe bending operation space and avoid mechanical collisions when bending at multiple angles. Ensure the stability of long-term high-speed operation.
Ii. System: Overcoming the "Impossible Triangle" of Aluminum Tube Bending
Break through the bottleneck of traditional hydraulic pipe bending and achieve three major leaps through the all-electric servo left rotation technology:
Precision revolution: ±0.1° Angle control + ±0.05mm feeding accuracy, solving the springback deformation caused by the ductility of aluminum tubes;
Efficiency leap: The counterclockwise curved pipe path optimizes the material rheology at a speed of 200°/s (4 times faster than the hydraulic press);
Zero-damage processing: Adaptive pipe stress algorithm ensures that ultra-thin-walled aluminum tubes (Φ6×0.5mm) are formed without wrinkles.
Iii. Dual-station Collaboration: A one-stop solution for complex pipe fittings
Equipped with the Heshun LED intelligent central control system, the dual heads achieve true parallel production:
Three-dimensional simulation prediction, real-time collision detection algorithm +3D tube shape, eliminating wear and tear
Dual-head collaborative strategy, dynamic task allocation +±0.01s action synchronization, can increase production capacity by 130%
Iv. Industry Empowerment Cases: Redefining High-End Manufacturing Standards
Create benchmark applications in the field of new energy vehicles:
Battery cooling pipeline: Complete 16 continuous S-bends of Φ8mm aluminum tubes (minimum R=1.5D), with a roundness retention rate of ≥98%;
Air conditioning system integration: Dual-head synchronous processing of manifold components, reducing the single-piece working time from 8 minutes to 2.5 minutes.
The yield rate has broken through: The continuous production yield rate of stainless steel capillary tubes (Φ2mm) for medical equipment has reached 99.97%.
Heshun Intelligent Manufacturing Declaration: Transform complex bends into simple equations
① What we deliver is not just equipment -
The intelligent transformation ecosystem from XYZ coordinates to perfect pipe fittings:
Equipped with the YBC automatic conversion engine, it takes no more than 30 minutes from drawing to the first piece of production
The remote diagnosis system achieves a fault early warning accuracy rate of 99.2%
Customized solution: We offer a full range of pipe diameters from Φ3 to 168mm with left-hand/right-hand dual-module configurations
Heshun Machinery - the common choice of high-end pipe fitting manufacturers from 23 countries around the world